SAICE

Portland Cement

R1820,00 Incl. VAT

Product Code: TD/TTP/PC3RD
The third edition of this best selling book provides a concise overview of the properties and manufacturing processes of Portland Cement, which students of material sciences and graduates looking to enter the cement or concrete industries will find invaluable. While Portland Cement is one of the most traditional of construction materials, rising costs of the energy required for its manufacture and an increased awareness of the cement industry’s environmental impact have continued to sustain interest in understanding its behaviour and properties.

Additional information

Weight 1000 g
Author

Gerry Bye- Edited by Paul Livesey Technical editor Leslie Struble

Publisher

ICE Publishing

ISBN Number

9780727736116

Edition

Third

Year

2011

Contents

Preface ix

Units xi

Introduction and composition of Portland cement 1

P. Livesey

1.1. Introduction 1

1.2. Composition of Portland cement 4

1.3. Polymorphism and solid solution in clinker compounds 8

1.4. Minor clinker compounds 12

Selected references 12

Further reading 12

Raw materials 13

P. Livesey and P. del Strother

2.1. Raw materials 13

2.2. Proportioning of raw materials 17

2.3. Reactivity of the raw materials 21

2.4. Physical properties of raw materials 25

Selected references 25

Further reading 26

Production of cement clinker 27

P. del Strother

3.1. Introduction 27

3.2. Preparation of kiln feed 28

3.3. Pyroprocessing: principal manufacturing processes 30

3.4. Pyroprocessing: physical and chemical processes involved 37

3.5. Thermal efficiency of pyroprocessing 44

Selected references 47

Further reading 47

Characterisation of Portland cement clinker 49

P. Livesey

4.1. Introduction 49

4.2. Chemical analysis by selective dissolution 49

4.3. Optical microscopy 50

4.4. X-ray diffraction 54

4.5. Electron microscopy 57

4.6. Concluding remarks 59

Selected references 59

Further reading 60

Grinding and fineness of cement 61

P. Livesey and P. del Strother

5.1. Cement milling 61

5.2. Fineness of cement 66

Selected references 72

Further reading 72

Tests of cement quality 73

P. Livesey

6.1. Introduction 73

6.2. Chemical composition 75

6.3. Setting times 75

6.4. Compressive strength 75

6.5. Workability 78

6.6. Soundness 80

6.7. Heat of hydration 82

6.8. Concluding remarks – durability of concrete 84

Selected references 85

Further reading 87

The hydration of Portland cement 89

L. Struble

7.1. Introduction 89

7.2. Hydration of the individual phases in Portland cement 95

7.3. Hydration of Portland cement 112

7.4. Hydration at elevated temperatures 116

7.5. Concluding remarks 118

Selected references 120

Further reading 121

The nature of hardened cement paste 123

L. Struble

8.1. Microstructure of hardened cement paste 123

8.2. Surface area and porosity of hardened cement paste 128

8.3. Physical properties of hardened cement paste 135

8.4. Nature of the solid-solid bond in hardened cement paste 148

8.5. Modelling microstructure-physical property development in hydrating paste 150

8.6. Concluding remarks 150

Selected references 151

Futher reading 152

Portland cements and related blended cements 153

L. Struble

9.1. Introduction 153

9.2. Type 1 and related Portland cements 153

9.3. Cements with mineral constituents 161

9.4. Pozzolanic materials 162

9.5. Blastfurnace slag and blastfurnace slag cements 173

9.6. Problems in specification of blended cements 177

Selected references 181

Further reading 183

Admixtures and special cements 185

L. Struble

10.1. Admixtures 185

10.2. Oilwell cements 188

10.3. Calcium aluminate cement 188

10.4. Alkali-activated slag and aluminosilicate cements 190

10.5. Calcium sulfoaluminate cements 191

Selected references 194

Further reading 195

Environmental impact of cement manufacture 197

/. Walpole

11.1. Introduction 197

11.2. Emissions to air 198

11.3. Water 203

11.4. Environmental aspects of alternative fuels 204

11.5. Environmental monitoring 205

11.6. Greenhouse gas emissions and carbon footprinting 205

Selected references 206

Further reading 206

Pore size distribution from an adsorption isotherm 207

Selected references 208

Index 209